Custom forged Products are products that are manufactured in a forge. When we say forged, this means the metal is bent into shape by a forge. This process of forming metal into the shape of one’s desire is commonly known as forging. In earlier times this process was done with hands using tools such as tongs and hammers, but with modern machinery in factories, it has become much faster and more efficient.
One of the best examples of Custom forged Products is the steam turbine blades. These blades are carefully made to order, with different measurements for each stroke of the water jet. For instance, the distance between each stroke will affect the weight. The more strokes the greater the weight. Because of this reason and the many other variables involved, a great deal of testing has to be done, usually by professionals.
Another field of Custom forged Products is the aviation industry. Airplanes are designed and built by aerospace engineering experts who take great care in the finishing process of the metal. For example, the forged blades on the front of an aircraft may not be the same as the back, but the exacting standards of the forged blades must be in both places. For example, if the rivet used is to attach the rear fuselage section, it must be perfectly straight and fit securely into place. The whole forging process is often highly specialized, leaving very few people with the necessary knowledge to even attempt such a task.
Another area where Custom forged Products are used widely is in the medical industry. Medical industries require precision cut edges on their surgical instruments to avoid contamination and further damage to the patient. For this reason, forged metal parts and components are often forged in facilities controlled by qualified engineers. The tooling required is often powered by industrial laser machines, cutting down on production time and material costs.
Stainless steel forgings manufactures have also begun to benefit from using Custom forged Products. Because stainless steel is extremely malleable, when parts are cut to size, they can be quickly reshaped for manufacture, saving the company significant amounts of money that would otherwise be spent on material costs. Additionally, stainless steel forgings manufactures can offer a more diverse range of services to meet their customers’ varying needs. For example, a company may want to shape hollow parts or retain ring shapes from previous production runs.
Steel forgings manufacturers also benefit from having custom design teams available for short-run projects. These teams can help the company maintain production in the minimum possible time frame while still meeting customer demands. In this way, forged products are becoming more common in the manufacture of precision machined goods. Companies that have Custom Fabricated Metal Work (CFM) find that the benefits of this innovative process for forging include: